You are using an unsupported browser. Please update your browser to the latest version on or before July 31, 2020.
close
You are viewing the article in preview mode. It is not live at the moment.
Home > Product Information > Copeland X-Line Condensing Unit Manual
Copeland X-Line Condensing Unit Manual
print icon

Copeland ScrollOutdoor Refrigeration Unit X-Line User Manual

 

 

TABLE OF CONTENTS

Section                                                                                Page          Section                                                                                            Page

 

  1. Introduction.................................................. 4
  2. Nomenclature................................................ 4
  3. Electrical/Physical Data................................ 5
  4. Installation/Piping Instructions..................... 5
  5. Quick Setup Guide........................................ 6
  6. User Interface............................................... 7
    1. Button Descriptions and Key Combinations........ 8
    2. Changing a Parameter Value.............................. 8
    3. Entering the Advanced Options Menu................ 8
    4. Moving Parameters Between the Programming Menu and the Advanced Options Menu  8
    5. Locking the Keypad............................................. 8
    6. Unlocking the Keypad.......................................... 8
    7. Changing Clock Setting........................................ 9
    8. Refrigerant Selection............................................ 9
    9. Fast Access Menu................................................ 9
      1. List of Fast Access Parameters.................. 9
    10. Alarm Menu........................................................ 10
    11. How to Program a Hot Key From the Controller (UPLOAD)   10
    12. How to Program a Controller Using a Hot Key (download)      10
    13. Manual Stepper Control Mode for Vapor Injection (Low Temp) or Liquid Injection (Medium Temp)10
    14. Controller Startup............................................... 11
    15. Bump Start Control Operation............................ 11
    16. Compressor Stop Program................................ 11
    17. Crankcase Heater.............................................. 12
    18. Suction Pressure Control................................... 12
    19. Fan Control......................................................... 12

6.19.1. Fan Overrides and Error Handling........ 12

    1. Defrost Controls.................................................. 13
      1. Holiday Defrosts.................................... 13
      2. Defrost Functionality.............................. 13
      3. Liquid Line Solenoid Control................. 13
    2. Enhanced Vapor Injection (EVI) for Low Temperature Units    13
      1. Low Temp EVI Discharge Line Temperature Protection Mode   13
        1. Low Temp EVI Discharge Line Temperature Protection Error Handling   14
 
      1. EVI SYSTEM CHECKS

(XFAL Units Only).............................................. 14

6.21.3 Constant Liquid Temperature Mode for Low Ambient EVI Injection           14

    1. Medium Temperature DLT Protection................ 14

6.22.1. Medium Temperature DLT Protection Error Handling   14

    1. Over-Current Protection..................................... 14
    2. Incorrect Phase Sequence Protection (3 Phase Only)            15
    3. Loss of Phase Protection - Current (3 Phase Only)  15
    4. Open Run Circuit (Single Phase Only)............. 15
    5. Open Start Circuit............................................... 15
    6. Over/Under Voltage Protection.......................... 15
    7. Phase Imbalance (3 Phase Only)..................... 15
    8. Compressor Internal Thermal Protection.......... 15
    9. Fixed High Pressure Control.............................. 16
    10. Alarm Contact..................................................... 16
    11. Anti-Floodback Warning..................................... 16
    12. High Condensing Temperature Warning........... 16
  1. Condensing Unit Operational Control......... 16
  2. Physical and Installation Requirements...... 17
  3. Wiring Diagrams......................................... 20
  4. Refrigerant Liquid Temperature Valve Capacity Multiplier Correction Factors 28
  5. Alarm Codes............................................... 29
  6. Sensor Values............................................. 31
  7. Parameters................................................. 32

 

 

 

 

© 2016 Emerson Climate Technologies, Inc.                                        1

552-7018-00

 

 

Safety Instructions

Copeland Scrollcompressors are manufactured according to the latest U.S. and European Safety Standards. Particular emphasis has been placed on the user's safety. Safey icons are explained below and safety instructions applicable to the products in this bulletin are grouped on Page 3. These instructions should be retained throughout the lifetime of the compressor. You are strongly advised to follow these safety instructions.

 

 

Safety Icon Explanation

 

 

DANGER

 

in death or serious injury.

DANGER indicates a hazardous situation which, if not avoided, will result

 

 

WARNING

 

 

Instructions Pertaining to Risk of Electrical Shock, Fire, or Injury to Persons

 

WARNING

ELECTRICAL SHOCK HAZARD

  • Disconnect and lock out power before servicing.
  • Discharge all capacitors before servicing.
  • Use compressor with grounded system only.
  • Molded electrical plug must be used when required.
  • Refer to original equipment wiring diagrams.

  • Failure to follow these warnings could result in serious personal injury.

 

WARNING

PRESSURIZED SYSTEM HAZARD

  • System contains refrigerant and oil under pressure.
  • Remove refrigerant from both the high and low compressor side before removing compressor.

  • Never install a system and leave it unattended when it has no charge, a holding charge, or with the service valves closed without electrically locking out the system.
  • Use only approved refrigerants and refrigeration oils.
  • Personal safety equipment must be used.
  • Failure to follow these warnings could result in serious personal injury.

 

WARNING

BURN HAZARD

  • Do not touch the compressor until it has cooled down.
  • Ensure that materials and wiring do not touch high temperature areas of the compressor.
  • Use caution when brazing system components.
  • Personal safety equipment must be used.
  • Failure to follow these warnings could result in serious personal injury or property damage.

 

CAUTION

COMPRESSOR HANDLING

  • Use the appropriate lifting devices to move compressors.
  • Personal safety equipment must be used.
  • Failure to follow these warnings could result in personal injury or property damage.

Safety Statements

  • Refrigerant compressors must be employed only for their intended use.

install, commission and maintain this equipment.

  • All valid standards and codes for installing, servicing, and maintaining electrical and refrigeration equipment must be observed.

 

 

 

  1. Introduction

Copeland ScrollOutdoor Refrigeration Units provide the many benefits of scroll compressor technology, coupled with advanced diagnostic controls, to ensure reliable performance and operation in foodservice applications.

Electronics are used extensively in its protection and diagnostic features. These features are controlled by an electronic integrated control module. The DixellXCM25D control module with CoreSensetechnology provides control functions related to temperature and pressure control, defrost, and compressor protection.

Units are available in 1.5 to 6 HP for coolers and 2 to 6 HP for freezers. All units are 208/230 volts and are available in single or three phase. All -081 bill of material units come factory equipped with a heated and insulated receiver, service valves, pressure controls, defrost control, filter drier, moisture indicator, crankcase heater, variable speed condenser fan, CoreSense Protection, CoreSense Diagnostics, and two-way communications standard.

Low temperature XFAL units (-40°F to 0°F saturated suction) also feature an accumulator and oil separator. Discharge line temperature control is provided by enhanced vapor injection (EVI).

Medium temperature XFAM units (0°F to +45°F saturated suction) include all the standard features.

 

Discharge line temperature control is accomplished by suction line liquid injection.

Extended medium temp XFAP units (-25F to +45F saturated suction) feature an accumulator. Discharge line temperature control is accomplished by suction line liquid injection.

The Dixell XCM25D Electronic Control Module with CoreSense technology (control module) on Copelandcondensing units provides many benefits to the contractor and end-user. It is designed specifically for demanding refrigeration applications to ensure simple installation and precision operation. While the control module replaces existing adjustable low pressure controls, fan cycle switches and other relays, it also has additional features. These features include bump start, data storage, communication, and short cycling protection.

The control module is preprogrammed with the proper settings, resulting in little to no setup time. The unit comes with instructions showing how to adjust the low pressure cut-in and cut out. See the label on the inside of the enclosure for more information.

Condensing unit operating range: -40°F to +120°F

 

 

 

 

 

  1. Nomenclature

 

X

F

A

M

0

2

0

Z

T

F

C

0

8

1

Family = X-Line

F = Multi-refrigerant

A = Air-Cooled

L = Low  Temp M = Medium Temp

P = Multiple Applications

 

 

 

1.5 to 6.0 = H.P.

Z = Scroll

 

CFV = 208/230V-1ph- 60Hz

TFC = 208/230V-3ph- 60Hz

 

0 = UL Listed Product

 

81 = Standard

Base Model

Electrical

Bill of Material

 

 

  1. Electrical/Physical Data

 

Model

 

Compressor

 

# of Fans

Overall Dimensions (in)

Refrigerant Connections

Receiver Capacity (Lbs @ 90% Volume)

 

MCA

 

Max Fuse*

Defrost Relay Rating(Amps)

 

Ship Weight (lbs)

L

W

H

Liquid

Suction

R-134a

R-22

R-404A

R-407A

R-407C

R-507A

R-448A*

R-449A*

XFAL-020Z-CFV

ZXI06KCE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

N/A

N/A

9.1

10

10

9.1

NA

NA

21.55

35

40

246

 

XFAL-020Z-TFC

ZXI06KCE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

N/A

N/A

9.1

10

10

9.1

NA

NA

16.18

25

40

246

 

XFAL-030Z-TFC

ZXI09KCE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

N/A

N/A

9.1

10

10

9.1

NA

NA

17.18

25

40

246

 

XFAL-035Z-CFV

ZXI11KCE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

N/A

N/A

9.1

10

10

9.1

NA

NA

34.05

50

40

272

 

XFAL-040Z-CFV

ZXI14KCE-PFV

2

16.7

40.5 48.9

1/2 S

7/8 S

N/A

N/A

13.4

14.8

14.7

13.4

NA

NA

40.1

60

40

274

 

XFAL-040Z-TFC

ZXI14KCE-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

N/A

N/A

13.4

14.8

14.7

13.4

NA

NA

27.1

45

40

312

 

XFAL-050Z-TFC

ZXI15KCE-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

N/A

N/A

13.4

14.8

14.7

13.4

NA

NA

28.85

45

40

323

 

XFAL-051Z-CFV

ZXI16KCE-PFV

2

16.7

40.5 48.9

1/2 S

7/8 S

N/A

N/A

13.4

14.8

14.7

13.4

NA

NA

44.73

70

40

343

 

XFAL-060Z-TFC

ZXI18KCE-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

N/A

N/A

13.4

14.8

14.7

13.4

NA

NA

33.98

50

40

341

 

XFAM-015Z-CFV

ZS09KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

13.55

20

40

218

 

XFAM-015Z-TFC

ZS09KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

11.05

15

40

219

 

XFAM-017Z-CFV

ZS11KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

16.8

25

40

219

 

XFAM-017Z-TFC

ZS11KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

14.05

20

40

219

 

XFAM-022Z-CFV

ZS15KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

20.68

35

40

220

 

XFAM-022Z-TFC

ZS15KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

14.3

20

40

219

 

XFAM-030Z-CFV

ZS21KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

30.05

50

40

236

 

XFAM-030Z-TFC

ZS21KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

20.05

30

40

236

 

XFAM-045Z-CFV

ZS33KAE-PFV

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

37.35

60

40

285

 

XFAM-045Z-TFC

ZS33KAE-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

29.98

50

40

280

 

XFAM-050Z-CFV

ZS38K4E-PFV

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

41.85

70

40

292

 

XFAM-050Z-TFC

ZS38K4E-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

28.85

45

40

292

 

XFAM-060Z-TFC

ZS45K4E-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

31.98

50

40

299

 

XFAP-015Z-CFV

ZS09KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

13.55

20

40

233

 

XFAP-015Z-TFC

ZS09KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

11.05

15

40

234

 

XFAP-017Z-CFV

ZS11KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

16.8

25

40

234

 

XFAP-017Z-TFC

ZS11KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

14.05

20

40

234

 

XFAP-022Z-CFV

ZS15KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

20.68

35

40

235

 

XFAP-022Z-TFC

ZS15KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

14.3

20

40

234

 

XFAP-030Z-CFV

ZS21KAE-PFV

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

30.05

50

40

251

 

XFAP-030Z-TFC

ZS21KAE-TF5

1

16.7

40.5 33.1

1/2 S

7/8 S

10.7

10.5

9.1

10

10

9.1

9.7

9.7

20.05

30

40

251

 

XFAP-045Z-CFV

ZS33KAE-PFV

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

37.35

60

40

300

 

XFAP-045Z-TFC

ZS33KAE-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

29.98

50

40

295

 

XFAP-050Z-CFV

ZS38K4E-PFV

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

41.85

70

40

307

 

XFAP-050Z-TFC

ZS38K4E-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

28.85

45

40

307

 

XFAP-060Z-TFC

ZS45K4E-TF5

2

16.7

40.5 48.9

1/2 S

7/8 S

15.7

15.5

13.4

14.8

14.7

13.4

14.2

14.3

31.98

50

40

314

 

                                                             

Generator Requirements: In situations or locations where an electrical power generator is used for backup, the Copeland Scroll Outdoor Refrigeration Unit requires a supply voltage of 186-253 VAC.

 

 

  1. Installation/Piping Instructions

A clearance of 8 inches from the wall (or the next  unit) is required from the unit’s left and rear panel; a clearance of 20 inches is required from the unit's right, top and front panels. (See diagams in section covering Physical and Installation Requirements) Ensure that the hot discharge air from one unit does not circulate to another unit.

The unit is designed to mount on the ground, on a roof, or on a wall. For ground mounting, the units should be placed on a level solid concrete slab with rubber strips

 

 

 

between the feet and concrete, or other raised support structure. For wall mounting, use a wall bracket system designed for mounting condensing units or universal metal framing strut and follow the manufacturer's instructions. All mounting options must follow local

zoning and building codes.

Pipes should be sized for optimum performance and good oil return, and for the full capacity range through which this particular unit will need to operate. Follow the ASHRAE guidelines for proper piping practice.

 

 

 

 

EMERSON..

Climate Technologies

 

Application Engineering

 

 

 

AES-1412 R1

 

 

 

  1. Quick Setup Guide

0 Set       clock

 

 

0

 

The unit will flash d:c the first

 

 

 

 

 

 

 

 

 

 

 

0

0

 

time power is applied or if the

 

clock has lost its setting.

 

Press SET to select the

rl:c menu.

 

Description

Value Range

Minute

0-59

Hour

0-23

Day

1-31

Month

/- 12

Year

0-99

 

Clock Parameters Par.

nrn

Hr f1d ron Er

 

until "F flashes.

 

 

 

 

 

 

 

 

0           n,,,

 

Navigation

Enter program mode' "'v + SET 3 seconds (F flash)

Cycle through options/adjust values A "'v

Select funtion/store function SET Exit program mode A + SET

' Program mode will terminate after 60 seconds of inactivity.

 
8 Set pressure controls

 

 

 

 

Press SET and A to exit the rte menu. If SET and A are held, the control will exit

 

 

Use the  Aor 'v   buttons to find the PAr menu, then press SETto select.

 

 

 

 

 

 

 

Suction Pressure

oPP

EXV%

 

       Cond. Temp.

     NA   

LLS

Aoo

NA

 

Fan Speed%

 

NA

 

            DLT           

dSo

 

       Vapor Inlet      

Lt

NA

 

       Vapor Outlet

Ht

NA

 

      Ambient Temp

H,

RTC Menu

 

   Liquid Line Temp

NA

Std

Dynamic Fan Set Point

 

 

 
  View Values and Set Points Values and Set Points

 

program mode. Use'v and SET

 

From main screen,

 

to return to program mode.

 

 

0

 

I

press and release           A

 

I

Cycle through

I p   IP

Pct

 

parameters

ISelect value                

 

I P2P

P3t

PYt

PSt

 

 

 

 

Use SET and A 'v

buttons to select  and adjust pressure parameters.

 

E) Set defrost parameters and schedule

 

IGo to next parameter     SET          I

 

rEF

Refrigerant

22,134,404. (4)07A. (4)07C.

507 (may vary by model)

 

 
IExit menu            A     SET I

 

Plt

 

 

SH

 

 

 

 

 

 

01

Al1

 

21

Over voltage

02

Al2

 

28

Compressor Build-in protector trip

03

Al3

 

29

Power frequency (manual)

OY

Al4

 

YO

High pressure switch

OS

Al5

 

YI

Low pressure switch

06

Al6

 

Y2

High pressure

07

Al?

 

Y3

Low pressure

08

Battery

 

yy

Discharge line temperature

09

Current sensor 1

 

Y6

High condenser temperature

10

Current sensor 2

 

Yl

EXV full open in EVI

II

Voltage sensor 1

 

YB

Refrigerant shortage error in EVI

12

Voltage sensor 2

 

Y9

Pump down alarm

13

Voltage sensor 3

 

so

High side flood back

20

Lost phase

 

80

RTC warning. date not correct

21

Phase sequence

 

81

RTF warning. communication with clock

22

Phase Imbalance

 

82

Probe configuration

23

Over current

 

83

DI configuration

2Y

Open run circuit

 

BY

Compressor configuration

25

Open start circuit

 

85

Injection probe configuration

26

Under voltage

 

86

EEPROM R/W (manual)

 

'Program mode will terminate after 60 seconds of inactivtiy.

 

 

 
 
 

 

P6t

 

 

 

 

 

From the PAr menu, use SET and A 'v  buttons to select and adjust defrost parameters.

 

Press and hold SET and A to exit program mode.

 

Description

Value Range

Interval between defrost

0- 120 (hours)

Max duration

0-255 (minutes)

 

Defrost mode

nU (off), ,n (interval),

rte (clock)

1st start time

 

 

 

nU (not used), 0-23:50

2nd start time

3rd start time

4th start time

5th start time

6th start time

 

 
Defrost Parameters                                                                Par.

,dF rl:JF EdF

Ld I Ld2 Ld3 LdY LdS Ld6

2015ECT·41 (10/15) - 052-7289·02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E-Error L= Lockout

 

 

  1. User Interface

The controller display is shown below along with the function of each light. The controller displays the current suction pressure to three digits in pounds per square inch gage (psig). The controller uses a 7-segment display for digits and the following alpha characters:

The 7-segment alphabet and Roman equivalent:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

b

C

d

E

F

H

i

L

M

n

o

P

q

r

S

T

U

Y

0

1

2

3

4

5

6

7

8

9

The letters G, J, K, Q, V, W, X and Z are not used on the 7-segment display.

 

 

 
 
 

 

 

 

 

LED

MODE

FUNCTION

 

ON

Compressor enabled

Flashing

Anti-short cycle delay enabled

 

ON

Condensing fans enabled

 

ON

Display temperature value in degrees F

Flashing

Programming mode

 

ON

Display pressure value in PSI

 

ON

Browsing service menu

Flashing

Fast access menu (Viewing set points and measured values)

 

ON

Browsing the alarm menu

Flashing

New alarm occurred

 

ON

An alarm is occurring

 

ON

In defrost or evap fan drip time when ON

 

 

ON

 

Evaporator fans enabled

 

 

 

    1. Button Descriptions and Key Combinations

 

 

(SET) Select a parameter or confirm an

operation when in programming mode.

 

(RESTART) Hold for 5 seconds to reset any lockouts if the current state of the controller allows for reset. Allows a manual restart and a “dead band reset”.

 

(UP) View current measured values (Fast Access Menu); in programming mode or any menu to browse the parameter codes or increase the displayed value.

 

(DOWN) in programming mode or any menu to browse the parameter codes or decrease the displayed value.

 

(SERVICE) To enter the service and alarm menu.

 

Hold for 3 seconds to start a manual defrost

 +

Press and hold for about 3 sec to lock (Pon) or unlock (PoF) the keyboard.

 +

Press together to exit from programming mode or from menu; on submenus to return to previous level.

 +

Press together for 3 sec to access to first

level of programming mode.

 

    1. Changing a Parameter Value

To change a parameter value:

  1. Hold down                      keys for 3 seconds or until the 'F' LED starts blinking to enter the module’s programming menu.
  2. Use   or  to select the rtC or PAr menu
  3. Press          to enter the menu.
  4. Use   or  to select the required parameter.
  5. Press the          key to display its value.
  6. Use   or  to change its value.
  7. Press          to store the new value.

TO  EXIT:  Press                      or wait 60 seconds without pressing a key.

NOTE: The set value is stored even when the procedure is exited by waiting for the time-out to expire.

NOTE: If a menu does not have any parameters

available, noP will be displayed

 
    1. Entering the Advanced Options Menu
  1. Hold down                        keys for 3 seconds or until the F LED starts blinking to enter the module’s programming menu.
  2. Use   or  to select the PAr menu
  3. Press          to enter the PAr menu
  4. Use   or  to select the PAS parameter
  5. Press to select PAS
  6. The blinking PAS label will be showed for a few seconds
  7. Will be showed 0 - - with blinking 0: insert the password [321] using the keys UP and DOWN and confirming with SET key.
    1. Moving Parameters Between the Programming Menu and the Advanced Options Menu

While in the advanced options menu, certain parameters will have a (.period) in between the 2nd and 3rd character, for example Ci.n. These  parameters  are in the Programming Menu as well as the Advanced Options Menu.

To add or remove a parameter from the programming

menu,  press  the                       keys together while the parameter name is on the display in the advanced options menu. The (.period) between the 2nd and 3rd parameter will either be added or removed.

 

TO EXIT:  Press                        or wait 60 seconds without pressing the keys.

 

    1. Locking the Keypad
  1. Press the                       keys for 3 seconds.
  2. The POF message will be displayed and the keyboard will be locked. The Fast Access Menu will remain accessible whil the keyboard is locked.
  3. If a key is pressed more than 3 seconds the POF message will be displayed.
    1. Unlocking the Keypad

Press the                       keys for 3 seconds until the Pon message is displayed.

 

    1. Changing Clock Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    1. Refrigerant Selection

Using parameter REF set the refrigerant as follows (refer to nameplate for approved refrigerants):

 
    1. Fast Access Menu

This menu allows viewing measured values from various probes and view some outputs resulting from these measurements. The values nP or noP stand for probe not present or value not evaluated. Err means the value is out of range, probe is damaged, not connected, or incorrectly configured.

 

Press  to enter the Fast Access Menu.

Use         or   arrows to select an entry, then press

to see the value or to go on with other value.

 

TO EXIT:  Press                        or wait 60 seconds without pressing the keys.

      1.  



P1P

Suction pressure



P2t

Condenser temperature



P2P

Not Used



P3t

Discharge line temperature



P4t

EVI heat exchanger vapor inlet temperature (XFAL only)



PSt

EVI heat exchanger vapor outlet temperature (XFAL only)



P6t

Ambient temperature



P7t

Liquid line temperature (XFAL only)



5H

Not used



oPP

Percentage of liquid injection (XFAP/ XFAM) or vapor injection (XFAL) valve opening.



LLS

Not used



Std

Current condenser temperature target for fan speed control



A00

Fan speed percent



d5o

Not used

 

L t

Not used

 

H t

Not used



tU1

Line voltage (1-phase)



tU2

Line voltage (3-phase)



tU3

Line voltage (3-phase)



tA1

Current (1-phase)



tA2

Current (3-phase)



tA3

Current (3-phase)



HM

Menu

 

List of Fast Access Parameters:

 

 

Refrigerant

rEF

R-404A

404

R-507

507

R-134A

134

R-22

r22

R-407C

07C

R-407A

07A

R-407F

07F

R-448A

48A

R-449A

49A

 

 

 

 

 

 
 
 

 

 

 

    1. Alarm Menu

The controller time-stamps and stores the last 50 alarms. See Section 11 for alarm codes.

 

Action

Button

Notes

Enter alarm menu

 

Push and release alarm key (Displays SEC when alarm menu is active)

Enter alarm list

 

 

Press SET to confirm

Scroll through active and recorded alarm list

 

Or

 

Scroll the list of alarms and see the list of active alarms with the number

of the alarm (Letter+Number, A01-A50).

Push Down key and see the alarm Name or Code. Push Down key and see the next active alarm

Select the alarm to see the date and time

 

 

Enter the sub menu with alarm time details

Scroll through alarm information data

 

Or

 

Successive presses of the down arrow button will display the clock

data label (hour, minute, day, month, year) followed by the value of the preceding label. The up arrow will reverse this order and show the value followed by the label. The displayed values record the start time of an alarm.

Exit menu

   

Press SET and UP together or wait about 10 seconds.

 

 

    1. How to Program a HOT-KEY From the Controller (UPLOAD TO OVERWRITE HOT-KEY)

Caution: Overwrites hot key. When the controller is ON, insert the HOT-KEY into the 5-PIN receptacle (labeled H-K) and push the     button; the UPL message appears followed a by a flashing End label.

Push            button and the End will stop flashing. Turn OFF the controller, remove the HOT-KEY and then

turn the controller ON again.

NOTE: the Err message appears in case of a failed programming operation. In this case push the    again if you want to restart the upload again or remove the HOT-KEY to abort the operation.

 

    1. How to Program a Controller Using a HOT-KEY (Download)

A hot key is included with each unit for factory reset and replacement control programming. Remove power from the unit.

Insert a pre-programmed HOT-KEY into the 5-PIN receptacle (labeled H-K) and reapply power to the unit.

The parameter list of the HOT-KEY will be automatically downloaded into the controller memory. The doL message will blink followed by a flashing End label.

After 10 seconds the controller will restart and begin

 

working with the new parameters. Remove the HOT-KEY

NOTE: The message Err is displayed for failed programming. In this case turn the unit off and then on if you want to restart the download again or remove the HOT-KEY to abort the operation.

    1. Manual Stepper Control Mode for Vapor Injection (Low Temp) or Liquid Injection (Medium Temp)

For troubleshooting purposes, the stepper setting can

temporarily be manually adjusted.

From the standard display screen, pressing SET and SERVICE/ALARM key for 3 seconds will enter a manual stepper control mode.

In the manual stepper control mode, the display shows

the current step count of the valve.

In manual stepper control mode, all algorithms controlling the stepper valve are suspended, but the rest of the functions operate normally

The up and down arrows on the keypad open and close the valve, with the display showing the updated step count

If the controller is left untouched for 60 seconds or the set and up button are pressed together to exit, the controller will resume normal operation.

 

 

 

Condensing Unit Operational Control

The X-Line control module operates the condensing unit and ensures the system remains in correct operating conditions. It controls the follow items:

  • Compressor
  • Condenser Fan Motor(s)
  • Crank Case Heater
  • Receiver Heater
  • Defrost Heater (If connected)

The X-line Unit will protect the system from the following fault conditions (See Sections 6.23 through 6.31 for further details):

  • Discharge Line Temperature Protection
  • Over-Current Protection
  • Incorrect Phase Sequence Protection (3 Phase Only)
  • Loss of Phase Protection - Current (3 Phase Only)
  • Open Run Circuit (Single Phase Only)
  • Open Start Circuit (Single Phase Only)
  • Over/ Under Voltage Protection
  • Phase Imbalance (3 Phase Only)
  • Compressor Internal Thermal Protection
  • Fixed High Pressure Control

In addition, the X-Line unit has protection features that will prevent it from reaching a fault condition. For example, when the low temperature unit experiences an extremely hot day, the control module decides to switch from vapor-injection-optimization to discharge gas temperature control to allow the compressor to run safely and pass the extreme weather hours.

    1. Controller Startup

At initial power up, the controller display will display the

following information:

All LEDs will light up for approximately 2 seconds.

For 3 seconds, the controller will display the firmware version (EX: 1.0, 1.1, etc.)

For three seconds the controller will display the

program number (EX: 100, 101, 200, etc.)

The controller will then wait 6 seconds before turning on the compressor or any other device.

 

Once the controller calls for the compressor to run and there are no active alarms, the controller will then turn on the compressor utilizing bump start (if needed per Section 6.15) and control the fans and compressor.

 

    1. Bump Start Control Operation

If the ambient temperature sensor reads less than 95°F when the controller is first turned on or after the compressor has been off for 4 hours and now is being turned on, the compressor will initiate a bump start. If the ambient temperature sensor is not functioning, the mid-coil temperature sensor will determine if the unit will initiate a bump start or not.

The compressor and fans will run for 2 seconds then turn off for 15 seconds three times. Once this sequence is completed, the unit resumes normal operation.

The crank case heater will remain off during the bump start sequence.

If liquid injection, vapor injection, or a system EXV is present, the stepper valve will remain closed until the bump start has finished.

In the event of a power loss, the controller can be programmed to enter a defrost at power up if dPo is set to YES. It is turned off by default, but is adjustable from the advanced options menu.

 

    1. Compressor Stop Program

When the compressor needs to turn off, either based on an error or loss of demand, the following items will occur:

  • Liquid or Vapor Injection Only: If a non-error shutdown occurs, compressor runs for 5 seconds before turning off to allow the liquid of vapor injection valves to fully close.
  • Compressor turns off
  • Condenser fans turn off

Crankcase heater turned on (See Section 6.17)

NOTE: During the pump down process with the 5 second delay  the  compressor  may  run  down  into a vacuum. There are no reliability issues in this application.

 

 

 

    1. Crankcase Heater

The crankcase heater is energized when the ambient temperature is below 50°F and the compressor is off. If an ambient sensor fails, the crankcase heater is energized when the compressor is off.

    1. Suction Pressure Control

The compressor is operated based on the suction pressure cut-in (Cin) and cut-out (CoU). If the suction pressure rises above the cut-in, the compressor is turned on using the startup procedure (See Section 6.14). If the suction pressure then falls below the cut- out, it turns the compressor off using the shutdown procedure (See section 6.16).

The compressor remains off for a minimum 120 seconds (2oF) after shutdown, which is adjustable in the advanced options menu (See section 6.3).

If the suction pressure transducer fails, the compressor will run in limp along mode. The compressor will stay off for 3 minutes (CoF) then run for 3 minutes (Con). These values are adjustable from the advanced options menu (See section 6.3).

The cut-in and cut-out settings are adjustable between 0 PSIG and 135 PSIG.

IMPORTANT: At initial power up, depending on the suction pressure transducer, the suction pressure could be higher than the rating of the transducer. For 15 minutes after power up, any over pressure errors generated by the suction pressure transducer should be ignored, and the display will flash 135. If the transducer is still in an error state after the time has expired, the control will alarm that the suction pressure transducer signal is lost, and go into limp along mode.

 

    1. Fan Control

The The X-line uses variable speed PSC condenser fan motors to maintain the head pressure values that allow the system to operate within the compressor operating envelope and maintain the minimum pressure differential across the expansion device to allow it to operate properly.

The controller uses a Proportional-Integral (PI) control algorithm to determine the fan speed. The fans will not run any slower than 40% before turning off. When a fan first turns on it will run for 3 seconds at full speed before it begins modulating. Fans will run for at least

 

10 seconds before turning off and stay off for at least 10 seconds before being turned back on.

Since the X-Line controller knows the current suction pressure, the controller can determine the minimum condensing point for the condition the unit is actually running, and will adjust the fan control set point to maintain that temperature or higher.

The XFAP/XFAM and XFAL models have different compressors and different refrigerant options. Therefore, during commissioning, it is important to identify the seleted refrigerant so the controller will operate the fans properly.

Low ambient operation

The condensing unit can operate in outdoor ambient temperatures as low as -40°F. The unit will automatically adjust condenser fan speed to maintain head pressure. At extremely low ambient temperature the condenser fan might not run, but the condenser coil is still discharging heat. Parameter LAS sets the ambient temperature required to initiate low ambient on time. The default value is -20°F. Parameter LMO sets the low ambient minimum on time. The default value is 6 seconds. Below -20°F ambient, when the condensing unit runs it will run for a minimum of 6 seconds.

IMPORTANT NOTE: To fully utilize low condensing options below 70°F condensing, an electronic expansion valve (EXV) is normally required to handle the larger variation in mass flows. As a result, the unit is shipped with a default minimum condensing override value of 70°F (80°F for XFAL). The fans will still follow the map of the selected refrigerant, but the map will not be allowed to run below the override value. If you have a system with an EXV installed, you can adjust the value by changing parameter MCS in the advanced options menu.

 

      1. Fan Overrides and Error Handling

If the discharge line temperature is above 205°F the fans will run at full speed.

If the condenser mid-coil temperature sensor fails, the fan speed is determined by outdoor ambient. If both the outdoor ambient sensor and the condenser mid-coil temperature sensor fail, all fans will run at full speed.

 

    1. Defrost Controls.

 

 

 

 

 

 

 

 

 

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      1. Holiday Defrosts

If you are using real time clock mode (rtc), holiday defrosts can be set in the advanced options menu. To set a holiday, change Hd1 from nU to whatever day of the week you would like to have a different defrost schedule. (An example would be if a store is closed on Sundays and needs less defrosts). You can set a second holiday by changing Hd2. The defrosts for the set holidays are controlled by parameters 5d1 through 5d6.

 

      1. Defrost Functionality

During a defrost the controller will display dEF.

To manually initiate a defrost, press and hold the defrost

button for 3 seconds.

 

 

The controller will terminate defrost after 45 minutes MDF (Pr1 parameter) or after the defrost termination input (Terminal 'X') is closed.

 

      1. Liquid Line Solenoid Control

By default, the unit assumes that a liquid line solenoid is used to pump down the system during a defrost. When the unit enters a defrost, the evaporator power (Connection 3 on the terminal strip) will turned off, turning off the liquid line solenoid as well. The unit will then run until the suction pressure drops below the cut out value, then turn off the compressor. When the defrost is complete, the unit will apply power to the evaporator, opening the solenoid and the compressor will start running once the suction pressure is above the cut in.

If a pump down solenoid is not present or the unit should not pump down when entering a defrost, parameter tLS should be set to no. TLS is set to YES by default.

 

    1. Enhanced Vapor Injection (EVI) For Low Temperature Units

The injection valve is a key part of the EVI system.   It regulates vapor injection flow to optimize the performance of system and cool the scroll set. When the compressor first calls for power, the injection valve opens a preset amount before the compressor turns on. After startup, the EVI injection valve is controlled using a proportional-integral (PI) algorithm to control the differential between the vapor inlet temperature and the vapor outlet temperature. The differential is 9°F for R404A, R507, R134a, and R22. It is 18°F for other approved refrigerants. The PI algorithm for the EVI injection valve control is auto-adaptive, so it does not need to be adjusted.

 

      1. Low Temp EVI Discharge Line Temperature Protection Mode

If during normal operation the DLT temperature reaches 225°F the control changes to act as a liquid injection valve to control the DLT temperature. Once the DLT temperature falls below 200°F, normal vapor injection control resumes.

If the discharge temperature goes above 250°F, the compressor trips off and the control displays an E44 error. The compressor cannot turn back on until the temperature drops below 170°F and has been off for 3 minutes.

 

 

 

If the compressor trips more than 4 times per hour (dLn), the controller will lock out the compressor, requiring a manual reset or the controller power to be reset. The controller will display L44 showing the compressor has tripped on high DLT and locked out. If parameter dLn, which is available in the advanced options menu, is set to 0, the unit will always automatically reset.

 

        1. Low Temp EVI Discharge Line Temperature Protection Error Handling

In case of DLT failure, the injection valve operates based

on the mid coil and ambient sensor.

If the DLT sensor fails and a mid-coil temperature sensor is available, the injection valve will be opened based on the mid coil temperature. If the mid coil sensor fails in addition to the DLT sensor, the injection valve is controlled by the ambient temperature.

 

      1. EVI System Checks (XFAL units only)

An E47 warning code means that the injection valve has been fully open longer than 3 minutes. An E48 warning code means that the temperature difference across the EVI heat exchanger is higher than expected for 3 minutes. These are only warnings, but are likely due to loss of refrigerant charge or undercharge

 

      1. Constant Liquid Temperature Mode For Low Ambient EVI Injection

Subcooling is generally good, but liquid refrigerant that is too cold can create sizing problems for TXVs.  If the ambient is below 30°F, discharge temperature  is generally well under control and so the controller disables vapor injection to operate in constant liquid temperature mode. The low ambient temperature will generate enough subcooling for the system without the need for injection. Emerson recommends a balanced port TXV (or EXV) for low ambient operation.

 

      1. Low Temperature Units With EVI TXV Selection

For use with low temperature units with EVI, Emerson recommends a balanced port TXV because it offers a wider operating range for floating liquid temperatures. In addition, the unit liquid line should be insulated since the liquid line temperature will be lower than the ambient temperature.

 

See the table on page 28 for specifics regarding balanced port sizing recommendations. Applied with the low temp units it is recommended that a balanced port expansion valve be used along with a complete review of the distributor and nozzle (orifice) that is supplied with the evaporator coil being matched with the applicable condensing unit. Typically nozzles are selected for standard TXV sizing using 100°F liquid, with the low temperature X-Line units those typical selections could be grossly oversized. See the table on page 28 for the liquid correction safety factors when selecting those components.

 

    1. Medium Temperature DLT Protection

Medium Temperature units have liquid injection through the suction line to prevent compressor overheat during extreme ambient operations. The liquid injection will keep discharge temperatures below 235°F.

If the discharge temperature goes above 255°F, the compressor trips and the controller shows an E44 error. The compressor cannot turn back on until the discharge line temperature drops below 170°F and has been off for at least 3 minutes.

If the compressor trips more than 4 times in an hour (dLn) on DLT, the controller will lock out the compressor, requiring a manual reset or the controller power to    be reset. The controller will display L44 showing the compressor has tripped on high DLT and is locked out. If parameter dLn, which is available in the advanced options menu, is set to 0, the unit will always automatically reset.

See Section 12 for 86k Thermistor probe resistance values. Discharge line sensor is 86k, all other temperature sensors on this unit are 10k.

 

      1. Medium Temperature DLT Protection Error Handling

In case of DLT sensor failure, injection is determined by

the mid coil and ambient sensor.

If the DLT sensor fails and a mid-coil temperature sensor is available, the injection valve will be opened based on the mid coil temperature. If the mid coil sensor fails in addition to the DLT sensor, the injection is determined by the ambient temperature.

 

 

 

    1. Over-Current Protection

Current is measured using the two current transducers installed on the controller. If  the  current  exceeds  the compressor MCC, the controller will stop the compressor for 3 minutes and signal error E23. A separate parameter MC2 is available to allow adjust the maximum current value down, but not up, in the advanced options menu.

To avoid any fault triggering during the compressor startup period caused by the high inrush current, current sensing in not processed by the controller until 6 seconds after compressor startup.

If the compressor trips more than 5 times in an hour (default) on high current, the controller will lock out the compressor and display an L23 lockout, requiring a manual reset or the controller power to be reset. If the parameter oCn, which is available in the advanced options menu, is set to 0, then the unit will always reset.

 

    1. Incorrect Phase Sequence Protection (3 Phase Only)

The controller determines whether the sequence of three phase supply lines is proper or not. The voltage sensing terminals are connected to the 3-phase supply of the compressors. If an incorrect phase (L1, L2, and L3) is detected, the controller will trip compressor immediately and display an L21 lockout code. The compressor will not restart until the power to the unit is turned off and L1 and L2 are switched. The reset button will not work with this error.

 

    1. Loss of Phase Protection - Current (3 Phase Only)

The unit controller detects whether or not all the three phase supplies are available. If a phase is missing, the controller will shut down the compressor and display an E20 error code and prevent the compressor from restarting for 3 minutes. If the unit is shut down more than 5 times in an hour (default), then unit will lock out and display an L20 lockout code. If the parameter (PEn) is set to 0, the unit will always automatically reset.

 
    1. Open Run Circuit (Single Phase Only)

After the compressor is started and runs for 6 seconds, if the there is no run circuit current and the start current is still greater than 1 amp, the controller will display an E24 error for open run circuit and shut down the compressor. The compressor will not restart for 3 minutes in the event of a trip.

If the unit is shut down more than 5 times in an hour (oCn), then the unit locks out and display a L24 lockout code. If the parameter (oCn) is set to 0, the unit will always automatically reset.

 

    1. Open Start Circuit (Single Phase Only)

Immediately after startup, if there is no start current for the first 500ms and the run current is greater than 1 amp, the controller will display an E25 error for open start circuit and shut down the compressor. The compressor will not restart for 3 minutes in the event of a trip. If the unit is shut down more than 5 times in an hour (oCn), then the units locks out and display an L25 lockout code. If the parameter (oCn) is set to 0, the unit will always automatically reset.

 

    1. Over/ Under Voltage Protection

If the voltage drops below 10% of the minimum rated voltage or above 10% of the maximum rated voltage for 1 second, the controller will shut off the compressor and display an E26 (under voltage) or E27 (over voltage) error code until the voltage is back within acceptable range and the compressor has been off for 3 minutes (oCn).

If the compressor trips more than 5 times per hour (Default), the controller will lock out the compressor, requiring a manual reset or the controller power to be reset. If the parameter (PEn) is set to 0, then the unit will always reset. The controller will display an L26 (lockout, under voltage) or L27 (lockout over voltage).

 

    1. Phase Imbalance (3 Phase Only)

If the voltage in a given leg drops below 5% of the average voltage of the 3 legs for 1 second, the controller will display  E22 and shut the unit down (based on     a parameter PiC) for 5 minutes and until the phase imbalance is corrected.

 

 

 

    1. Compressor Internal Thermal Protection

If the compressor’s internal thermal protector  trips, the contactor fails, or the contactor is miswired, the controller will detect the loss of current and display an E28 warning code. This happens if both of the current transducers do not sense current for 1 second when the controller sends a compressor run signal. To avoid any fault triggering during the compressor startup period caused by the high inrush current, current sensing is not processed by the controller until 6 seconds after compressor startup.

 

    1. Fixed High Pressure Control

The high pressure control is a nonadjustable pressure switch that opens at 440 +/- 10 psig and resets at 348psig in the event of high discharge pressure. If the high pressure switch is open, the compressor shuts off immediately, ignoring any overrides. As long as the high pressure switch is open, the compressor will not run. The compressor will stay off for 3 minutes regardless of when the pressure switch resets. E40 will be displayed while the unit is shut down.

If the compressor trips more than 5 times per hour, the controller will lock out the compressor, requiring a manual reset or the unit power to be reset. Error code L40 means the compressor tripped on high pressure and is locked out. If the parameter HPn is set to 0, the unit will always automatically reset.

 

    1. Alarm Contact

The alarm contact (A1 and A2 on terminal block) is a dry contact that can be wired to an external warning device such as a buzzer or light. This relay has a 5 Amp limit, up to 250V. The alarm contact will close in the event of an alarm or lockout.

 
    1. Anti-Flood Back Warning

System Liquid Flood Back Warning Logic:

High-side superheat is the discharge line temperature minus the mid-coil temperature. If high-side superheat is less than 18°F for longer than 30 minutes during the last 45 minutes, the controller will display E50, but continue running the system. When the high-side superheat climbs above 18°F for 30 minutes, then the warning signal stops.

 

    1. High Condensing Temperature Warning

An E46 warning means the condensing temperature exceeded 150°F. The fans will run at full speed but the compressor does not shut down. The warning clears when the temperature drops below 140°F.

 

  1. Local and Remote Displays and Communication

The controller can communicate with Modbus RTU RS485 supervisory controllers. An optional remote display is available. The display can be mounted up to 30 feet from the unit. To connect and configure the remote display, follow the instructions included with the remote display

 

  1. Physical and Installation Requirements

 

 

 

 

 

 

 

 

Single Fan Unit

1.5-3 HP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dual Fan Unit

4- 6 HP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1

 

Bottom View

All Models

 

 

 

Figure 2 – Controller

 

NOTE: There is no field wiring to this controller except for communications. The transformer wired in the unit is for the controller only. Do not tap off the transformer to power any other devices. When removing a connector, do not pull on the wire.

 

 

High Voltage Connections

 

Label

Connector(s)

Electrical Limit (250VAC Max)

Function

C1

¼” Spade Connectors (2)

25A Max Current (16A Max Each Spade)

Provides Power for Defrost Heater and Evaporator Fan Relays

D01

¼” Spade Connector

16A Relay

Operates 40A Evaporator Fan Relay

D02

¼” Spade Connector

16A Relay

Operates 40A Defrost Heater Relay

C2

¼” Spade Connector

16A Max Current

Provides Power to Compressor Relay and CCH/RH Relays

D03

¼” Spade Connector

5A Relay

Operates Compressor Contactor

D04

¼” Spade Connector

8A Relay

Powers Crankcase Heater and Receiver Heater

D05

¼” Spade Connectors (2)

5A Relay

Dry (Switch Only) Alarm Contact

DI1

 

250VAC Max

Left Terminal – Defrost Termination Input Right Terminal – L2

 

 

High Voltage Connections (continued)

 

Label

Connector(s)

Electrical Limit (250VAC Max)

Function

Neutral

¼” Spade Connectors (6)

25A Max Current (16A Max Each Spade)

L1 Common Terminal Strip

R

¼” Spade Connector

480V Max

L1 Voltage Sensing

S

¼” Spade Connector

480V Max

L2 Voltage Sensing

T

¼” Spade Connector

480V Max

L3 Voltage Sensing (3 Phase Only)

SUPPLY

 

24VAC, 40VA

Controller Power Supply

T01

 

2A Wave Form Chopping Triac

Variable Speed PSC Fan Motor Control

T02

 

Not Used

For Future Use

 

 

 

 

Sensor Connections

Label

Function

Type

AI1

Suction Pressure Transducer

0.5 to 4.5 VDC Ratio metric

AI2

Condenser Temperature Sensor

10k NTC (See Section 12 for values)

AI3

Discharge Line Temperature Sensor

86k NTC (See Section 12 for values)

AI4

EVI Heat Exchanger Inlet Vapor Temperature Sensor (Low Temp Only)

10k NTC (See Section 12 for values)

AI5

EVI Heat Exchanger Outlet Vapor Temperature Sensor (Low Temp Only)

10k NTC (See Section 12 for values)

AI6

Ambient Temperature Sensor

10k NTC (See Section 12 for values)

AI7

Liquid Line Temperature Sensor (Low Temp Only)

10k NTC (See Section 12 for values)

DI3

Future Use

Future Use

EV

Liquid or Vapor Injection Valve

12VDC Stepper

 

 

 

 

 

 

Other Connections

 

Label

Functions

VNR

Remote Display Connection

        Connect + to + and – to -                                                                                    

 

RS485

RS-485 Communications

CANBUS

Future Use

B.BKP

Future Use

H-K

Hotkey programming

(use with part # 043-0171-01 to reset control)

 

 

  1. Wiring Diagrams

 

 

 

A   A

1    2

 

 

052-7287-00

Low Temp 1-Phase 2.0-3.5 HP 1 Condenser Fan

 

 

 

 

 

 

 

A   A

1    2

 

 

 

052-7287-01

Low Temp 1-Phase 4-5 HP 2 Condenser Fans

 

 

 

 

 

 

 

 

 

052-7287-02

Medium Temp 1-Phase 1.5-3 HP 1 Condenser Fan

 

 

 

 

 

 

A   A

1   2

 

 

 

 

052-7287-04

Medium Temp 3-Phase 4.5-6 HP 2 Condenser Fans

 

 

 

 

 

 

 

A   A

1   2

 

 

 

052-7287-05

Low Temp 3-Phase 2-3 HP 1 Condenser Fans

 

 

 

 

 

 

 

A   A

1   2

 

 

 

 

052-7287-13

Low Temp 3-Phase 4-6 HP 2 Condenser Fans

 

 

 

 

 

 

 

 

A   A

1   2

 

 

052-7287-14

Medium Temp 3-Phase 1.5-3 HP 1 Condenser Fan

 

 

 

 

 

 

 

 

A   A

1    2

 

 

 

052-7287-15

Medium Temp 1-Phase 4.5-5 HP 2 Condenser Fans

 

 

 

 

 

 

 

 

Evaporator Wiring Typical Unit Cooler

 

 

 

  1. Refrigerant Liquid Temperature Valve Capacity Multiplier Correction Factors

 

 

 

Refrigerant Liquid Temperature Entering TXV

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

R-22

1.56

1.51

1.45

1.40

1.34

1.29

1.23

1.17

1.12

1.06

1.00

0.94

0.88

0.82

0.76

R-404A

2.00

1.90

1.80

1.70

1.60

1.50

1.40

1.30

1.20

1.10

1.00

0.90

0.80

0.70

0.50

R-507

2.00

1.90

1.80

1.70

1.60

1.50

1.40

1.30

1.20

1.10

1.00

0.90

0.80

0.70

0.50

R-134a

1.70

1.63

1.56

1.49

1.42

1.36

1.29

1.21

1.14

1.07

1.00

0.93

0.85

0.78

0.71

R-407A

1.75

1.68

1.61

1.53

1.46

1.39

1.31

1.24

1.16

1.08

1.00

0.92

0.84

0.76

0.68

R-407C

1.69

1.62

1.55

1.49

1.42

1.35

1.28

1.21

1.14

1.07

1.00

0.93

0.86

0.79

0.72

These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 0°F. However, they may be used for any evaporator temperature from - 40°F to + 40°F since the variation in the actual factors across this range is insignificant.

 

 

  1. Alarm Codes

 

Code

Description

Alarm Level

Diagnostic Resolution

Possible Fix

 

E01

 

Suction pressure transducer error

 

Alarm

Check wire connection to the top of the controller (A1)

Check to ensure suction pressure is below 135 PSIG

 

Replace faulty suction pressure transducer

 

E02

Condenser temperature sensor error

 

Alarm

Check wire connection to the top of the controller (A2)

Replace faulty temperature sensor

 

E03

Discharge line temperature sensor error

 

Alarm

Check wire connection to the top of the controller (A3)

Replace faulty temperature sensor

 

E04

EVI heat exchanger vapor inlet temperature error (XFALs only)

 

Alarm

Check wire connection to the top of the controller (A4)

Replace faulty temperature sensor

 

E05

EVI heat exchanger vapor outlet temperature error (XFALs only)

 

Alarm

 

Check wire connection to the top of the controller (A5)

 

Replace faulty temperature sensor

E06

Ambient temperature sensor error

Alarm

Check wire connection to the top of the controller (A6)

Replace faulty temperature sensor

 

E07

Liquid line temperature sensor error (XFALs only)

 

Alarm

Check wire connection to the top of the controller (A7)

Replace faulty temperature sensor

 

E09-E10

 

Current sensor error

 

Alarm

Check wires are properly routed through controller current transducers per wiring diagram

 

Replace faulty controller

 

E11-E13

 

Voltage sensor error

 

Alarm

Check wires are connected to voltage sensing connections (R, S, T) per wiring diagram

 

Replace faulty controller

E20 L20

Lost phase error/ lockout (Three phase only)

Alarm Lockout

 

Check power to unit

Check wires are connected to voltage sensing connections (R, S, T) per wiring diagram

E21 L21

Phase sequence error

/ lockout (Three phase only)

Alarm Lockout

Reverse two phases incoming power to unit

Check wires are connected to voltage sensing connections (R, S, T) per wiring diagram

E22

Phase imbalance (Three phase only)

Alarm

Check incoming electrical power

Correct incoming voltage supply

 

E23 L23

 

Over current error/ lockout

 

Alarm Lockout

Confirm system operation to find out what is causing the compressor to pull excessive current

 

 

E24 L24

 

Open run circuit error/ lockout

 

Alarm Lockout

 

 

Check run capacitor

Check start component wiring per diagram

Check wires are properly routed through controller current transducers per wiring diagram

 

 

Code

Description

Alarm Level

Diagnostic Resolution

Possible Fix

 

E25 L25

 

Open start circuit error/ lockout

 

Alarm Lockout

 

 

Check start capacitor

Check start component wiring per diagram

Check wires are properly routed through controller current transducers per wiring diagram

E26 L26

Under voltage alarm/ lockout

Alarm Lockout

Check incoming power

 

E27 L27

Over voltage alarm/ lockout

Alarm Lockout

Check incoming power

 

 

E28

 

Compressor protector trip

 

Warning

 

Check to see if compressor is tripped on protector

Check to see if contactor is functioning properly

Check contractor control circuit wiring per wiring diagram

 

 

E40 L40

 

 

High pressure switch trip/ lockout

 

 

Alarm Lockout

 

Check system cause of high pressure trip

Check if circuit breaker is tripped (It provides power to the high pressure switch)

Ensure wiring to terminal C2 of the controller is correct per the wiring diagram and C2 is receiving power.

Verify high pressure switch is working properly or needs replaced

E44 L44

Discharge line temperature alarm/ lockout

Alarm Lockout

Check system cause of high DLT

Faulty temperature sensor. Check sensor values versus section 12.

 

E46

High condenser temperature alarm

 

Alarm

Check to see what is causing the system to run at a higher condensing temperature

Faulty temperature sensor. Check sensor values versus section 12.

E47

Over injection (XFALs only)

Warning

 

 

E48

Refrigerant shortage (XFALs only)

Warning

Check refrigerant charge

EVI injection valve may not be clogged or blocked

E50

High side flood back

alarm

Warning

Check to see if proper superheat is being maintained

 

E80

Rtc warning, date not

correct

Warning

Set the real time clock

 

 

E81

Rtf warning,

communication error

 

Warning

Reload factory settings with the hotkey and reset the real time clock

 

Replace faulty controller

E82-E85

Configuration Errors

Alarm

Reload factory settings with the hotkey

Replace faulty controller

L86

EEPROM Memory Error

Lockout

Reload factory settings with the hotkey

Replace faulty controller

 

 

 

  1. Sensor Values

Discharge Line

Temperature Sensor Resistance

 

 

 

Temperature Sensor Resistance (Excludes DLT)

 

 

°F

Resistance (kOhms)

-40

2889.60

-31

2087.22

-22

1522.20

-13

1121.44

-4

834.72

5

627.28

14

475.74

23

363.99

32

280.82

41

218.41

50

171.17

59

135.14

68

107.44

77

86.00

86

69.28

95

56.16

104

45.81

113

37.58

122

30.99

131

25.68

140

21.40

149

17.91

158

15.07

167

12.73

176

10.79

185

9.20

194

7.87

203

6.77

212

5.85

221

5.09

230

4.45

239

3.87

248

3.35

257

2.92

266

2.58

275

2.28

284

2.02

293

1.80

302

1.59

311

1.39

320

1.25

329

1.12

338

1.01

347

0.92

356

0.83

 

 

 

 

  1. Parameters

Label

Description

Default

Range

Default Display Value

 

Current Suction Pressure (PSIG)

 

 

Adjustable in Programming Menu

Compressor

Cin /

Compressor cut in pressure set point (PSIG)

25.0

Cou - 135

CoU /

Compressor cut out pressure set point (PSIG)

15.0

0 - Cin

rEF /

Refrigerant Selection for Regulation

R404A

All unit Refs

Low Side Control

idF /

interval between defrost cycles (hour)

8

0 - 120

MdF /

Maximum length for defrost (min)

45

0 - 255

EdF /

Defrost interval mode

in

nu, in, RTC

Ld1 /

Workday defrost start 1 (hour)

6:00

nu, 0:00 - 23:50

Ld2 /

Workday defrost start 2 (hour)

13:00

nu, 0:00 - 23:50

Ld3 /

Workday defrost start 3 (hour)

21:00

nu, 0:00 - 23:50

Ld4 /

Workday defrost start 4 (hour)

nu

nu, 0:00 - 23:50

Ld5 /

Workday defrost start 5 (hour)

nu

nu, 0:00 - 23:50

Ld6 /

Workday defrost start 6 (hour)

nu

nu, 0:00 - 23:50

Real Time Clock

Min /

Current minute

 

0 - 59

Hr /

Current hour

 

0 - 23

MdY /

day of month

 

1 - 31

Mon /

month

 

1 - 12

YEr /

year

 

0 - 99

Password

PAS /

Enter into PR2 level

321

(blank)

Adjustable from Advanced Options Menu

Probe Configuration

P1F /

Probe P1 calibration (PSIG)

0.0

-12.0 - 12.0

Display

Lod /

Remote Display visualization

P1

P1 - P7

Compressor

LAS /

Ambient temperature required to initiate low ambient on time (°F)

-20

-40 - 230

LMO /

Low ambient minimum on time (sec)

6

0 - 255

 

 

Label

Description

Default

Range

Compressor Safety

odS /

Output delay at start up (sec)

6

0 - 255

Con /

Compressor On time with faulty probe (min)

3

0 - 255

CoF /

Compressor OFF time with faulty probe (min)

3

0 - 255

2oF /

Compressor Minimum Off Time (sec)

120

1 - 900

HPn /

Number of high pressure switch activation before compressor lock

5

0 - 15

bMP /

Bump start enable

YES

no, yes

dLn /

Number of activation of DLT in a hour to lock compressor

4

0 - 15

Condenser Fan

MCS /

Minimum Condenser set point (°F)

70 - XFAP

80 - XFAL

-40 - 230

Low Side Control

dFd /

Display during defrost

dEF

DEF, Setpoint, Initial Pressure, End Pressure

Fdt /

Drip time (min)

0

0 - 120

dPo /

Defrost at power-on

NO

no, yes

Sd1 /

Holiday defrost start 1 (hour)

6:00

nu, 0:00 - 23:50

Sd2 /

Holiday defrost start 2 (hour)

13:00

nu, 0:00 - 23:50

Sd3 /

Holiday defrost start 3 (hour)

21:00

nu, 0:00 - 23:50

Sd4 /

Holiday defrost start 4 (hour)

nu

nu, 0:00 - 23:50

Sd5 /

Holiday defrost start 5 (hour)

nu

nu, 0:00 - 23:50

Sd6 /

Holiday defrost start 6 (hour)

nu

nu, 0:00 - 23:50

Hd1 /

First Weekly holiday

nu

Sun - Sat

Hd2 /

second weekly holiday

nu

Sun - Sat

FnC /

Fans operating mode

on

cn, on, cy, oy

Compressor Protection

MC2 /

Adjustable current limit before trip (Amps)

MCA

0 - MCA

oCn /

Over Current Trips before lockout

5

0 - 15; 0 = always automatic restart

PEn /

loss of phase trips number before lockout

5

0 - 15; 0 = always automatic restart

Utn /

compressor trips before lockout

5

0 - 15; 0 = always automatic restart

PiC /

Generate warning or shut the regulation when phase imbalance

Trip

Warning, Trip

Serial Address

Adr /

Serial address

1

1 - 247

The contents of this publication are presented for informational purposes only and are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Emerson Climate Technologies, Inc. and/or its affiliates (collectively "Emerson"), as applicable, reserve the right to modify the design or specifications of such products at any time without notice. Emerson does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson product remains solely with the purchaser or end user.

Feedback
0 out of 0 found this helpful

scroll to top icon