Problem Description
ION system displays error codes indicating high temperature conditions occurring over extended periods.
Symptoms
- High temperature conditions persist even after Air Verification Set-up
- Temperature probe shows normal readings initially, then spikes significantly
- Delta temperature exceeds maximum rating of 65 degrees (reaching 63-67 degrees)
- High limit tripping occurs during operation
Diagnostic Findings
Air Verification Results: - Verify duct verification was done and rerun to see if it changes.
Temperature Readings: -Verify temperature rise as its running. Monitor discharge temperature through ION thermostat.
VERIFY: Clean blower, motor, blower compartment, and Coil
Solution
Factory-Recommended Adjustments:
-
Heating Airflow Adjustment
- Change setting from COMFORT to EFFICIENCY 2
- This increases airflow in heating mode
-
System Calibration
- Run Duct Assessment again to improve system accuracy
- Verify proper airflow distribution
Results
After implementing these adjustments, the high limit issue did not reoccur
Follow-up
Monitor system performance to ensure the adjustments resolve the high temperature limit tripping issue long-term.

